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Above: Woman rinsing kozo pulp, Toyama, Japan

THE STORY OF HANDMADE

CLOSING THE LOOP

Computers and Handmade papers are so diametrically opposed, and yet, since the advent of the computer, this small industry has seen more growth than during the U.S. paper renaissance in the 60’s.

It’s a long way from 105AD to the beginning of the 21st Century; did T’sai Lun or any of his antecedents or successors ever imagine that papers made by hand would remain a very much sought after craft? And so it should be; today, handmade papers, unlike a dozen or so years ago, has finally hit the mainstream. Our market has grown to such proportions as to put at your fingertips literally thousands of products to enhance not only your art but your every day living as well.

The immediate predecessor to handmade paper is papyrus. What makes it different, and why is papyrus not a paper? Paper by definition intimates a breaking down of fiber (cotton, kozo, hemp, banana) its maceration, and reformation with the aid of water. As there is a naturally affinity between the molecules of all the players, a natural hydrogen bonding takes place as the water attaches itself to the fiber. Papyrus on the other hand does not go through the beating process; the fibers are removed from the pith of a papyrus plant, soaked in water, and positioned on a flat surface in criss-cross style until they are dry. The result is usually a wonderful surface for painting, writing, and other artistic media.

Chinese Paper from 2nd Century
So how did this technology get from a Chinese eunuch to the present? In ancient China, the raw materials used then were a mixture of jute fiber, rags, wood bark and macerated fish nets. Paper made its way through Central Asia by way of excavations of earlier dynasty papers. By the fifth century, as wars broke out between the Tang Dynasty and the Islamic world, paper artisans became prisoners of war, thus spreading the craft to that part of the globe. By the 11th century, paper was exported to Europe by production centers located in modern day Syria and Iraq. In the 900’s, during Islamic rule of Spain, the first papermill was erected. It was rather easy after that for the route to travel to other European countries such as France (Richard de Bas Mill circa 1326 in Ambert), Italy (Fabriano Mill circa 1272) and production continued to grow right into the Renaissance period. It is purported that the skill made it across the Atlantic to America (specifically the Philadelphia area) in 1690 then onto Canada in 1803. By the end of the 19th century, the Western technology of papermaking was making its way to Japan. It had taken a millenium for paper to circle the globe.
Paper was used for making clothing
Handmade papers are very special; love and painstaking care has been taken by the person who has made every single sheet of paper that you touch. Their signature is the finished product where time and again, although two sheets are never really alike, the uniformity is astounding, and ordinary fibers are meshed to give new life, new form. Paper in the hands of artists is always brought to a higher dimension. The current explosion of fiber arts and paper addicts in the country pays tribute to this marvelous invention. There are more handmade papers than ever to choose from; as hard as it is to believe, we are witnessing what once was very much a fringe item reach the mainstream. Handmade papers, each in their unique way, are highly tactile, rich in texture and/or fiber, luxurious, sensuous and exciting and through their use, your work becomes all of those things and more, as it bears your signature. What makes it so? Handmade paper is created by artisans who spend much time and care in learning and practicing their craft. When we look and touch a sheet of handmade paper, the inevitable question arises as to how this is made. The craftsmen who make these kinds of products require a tremendous creative process; much the same process which you must develop to do the best work you can do with it.
Whether produced in the West or the East, papermaking methodology is consistent in that it takes certain identical steps to produce one sheet. When we are referring to those steps, we are excluding the modern-day, do it yourself in the blender experimental artist.

Click on the picture to the right, and you'll be taken a web page which discusses Echizen's Ichibei Iwano, his methods of making handmade paper, and how he came to be an Intangible Cultural Asset for Japan.
http://www.kougei.or.jp/english/crafts/1004/d1004-5.html
Japan National Treasure Ichibei Iwano
 
http://www.victoriapaper.com/pages/927977/index.htm
Israeli papermaker Natan Kaaren

Selection of fiber often depends on geographical location; however, the same fiber grown in different locales will vary due to the climactic variables and the composition of the soil. In tropical climates, there will be many papers made from plant leaves, piths, seeds, stems and petioles. In temperate and northern climates, the use of cotton, flax and wood fibers is much more common. There needs to be a vat or tub to hold the slurry (mixture of fibers, water, and any other additives), a hand mould and deckle which will aid in the formation of the sheet, felts or other material for use in separation of newly formed wet sheets although these are not used in Japan; additionally, a beater (hand or mechanical) to macerate the sheet or literally beat them to a pulp, a press to extract the water from the sheets (about 90% water when wet), boards or clothes line for drying, or in more modern methods, hot plates.

Click on the image to visit with Natan and see his latest creations.

   
   
There continues to be hesitancy on the part of some consumers to use handmade papers of good quality as they feel it may be too intricate or too beautiful for them to touch. Paper is made, after all for them to touch, feel and incorporate into their work. They must be made to understand that they are holding someone’s legacy into their hands, and they will be enhancing further by adding their own signature to it after they have completed their own labor of love.

Translucent handmade from Bali
Some criteria to keep in mind when choosing a handmade paper: hold it up to the light; there is nothing like light to bring inconsistencies to the surface,-is it even? Is it spotty? Are there knots anywhere? What about pulp “holes” or areas of sparse fiber? Does the paper inspire anything in you when held up to the light by showing elements not visible to the naked eye when laid flat on a counter? One of the greatest joys of examining a new paper for me is to first touch it, admire its esthetic qualities and then put it under or up to a very strong light. A paper has its own personality, and if you begin to see papers as different from one another as people are, your selection will broaden beyond your current scope.You will have arrived when someone asks you if you have handmade papers in your store and, and your first question will be: “whose”?

PAPERMAKING IN VIET NAM

Hand papermaking is alive and well in the provinces of Bac Ninh and Bac Giang in the North of Viet Nam. During my trip there in April of 2005, I was not able to visit any of the hand papermaking operations due to extreme time constraints. However, there is much merit and consideration to be taken when reporting on this activity. Firstly, I would like to thank Mr. Fred Siegenthaler, famous for his "Strange Papers" collection, for the photos he had taken during his own trip in 2003 at which time he published a book of only 50 copies on the very subject. I would imagine the edition to be sold out, but if anyone is interested, you can email me for his address.

In concert with most other Asian papermaking methods, the Viet Namese use Do Giay, a fiber taken from the inner bark of the Rhamnoneuron balansae plant. It was used as far back as the fifteenth century for official certificates for the feudal dynasties, and can now be found around the countries in archival repositories and pagodas. The plant is very strong and has been claimed to be able to yield paper that will remain pristine for up to 500 years. Currently used mostly for woodblock printing, and Dong Ho paintings (folk painting), one does not see much evidence of it in the art galleries around Hanoi and Saigon.

Due to the reproduction of the photos in the album below, the color quality was not sharp enough, so I opted to show them to you in sepia tone. I hope you agree that it was a good idea. Don't forget to click on each photo as it becomes much sharper when it's larger. If any one in interested in stocking or printing on these papers, please send me an email so that I may get some samples, rather than wait for a future visit to the country.

 

Collecting fiber
Equipment is somewhat old
Separating Dried Sheets
Lifting bamboo mould
The mould is similar to Japan's
Forming the Wet Sheet
Couching the new sheet on the post
Future paper material
Whimsical prints on small sheets
Paper is let out to dry
Cooking the fibers
Getting rid of excess water
Who will help her lift this heavy mould?
Removing the flexible mould off the post

TRADITIONAL HANDMADE PAPER IN NEPAL

by Deepak R. Shreshta

It is claimed that papermaking in Nepal is one of the oldest household-based industries, dating back to the 11th century. Scriptures and other religious inscriptions are evidence of this dating. The traditional art of making handmade paper in an ancient art in Nepal, and no one can say for certain when and how this ancient art came into Nepal. Perhaps the technology was brought to the country from China from tradesmen and workers who journeyed on the trade route to present-day India.

The technique of Nepalese handmade paper was gradually picked up by the Gurunga and Magars in Western Nepal and by the Rais and Limbu in the eastern region of the country. It is also claimed that during the reign of King Ansubarma of Lichibi period, Princess Bhrikuti married King Shrongchong of Tibet to settle the political disturbances of these two countries. After the marriage, Nepalese artists went to Tibet to teach Nepalese tradition and culture as well as handmade papermaking technique.

Nepali traditional handmade paper is mostly made form the bark of the shrubs called Lokta. The local names of these shrubs are Baruwa, Sikra, Susu, Kagate paat and Lokati. The bark of these shrubs are collectively called Lokta. They grow in the Northern Himalayan region at an altitude of 5,000 to 11,000 feet. The best quality can be found at between 7,000 to 9,000 feet above sea level.

The people who make this traditional paper go in groups into the forest to collect the Lokta bark. The bark is generally collected in the months of January, February and March. People cut down the Lokta and strip the bark from the fallen shrubs. The Lokta bark is put in baskets and carried to the workplace.  Most of the papermakers are small farmers living in mountainous areas where Lokta grows and near streams with clear water.

After completion of rice harvesting, they all engage in papermaking. The season of papermaking begins in late November and goes until their work of transplanting rice, which begins in July. The main occupation of the papermakers is agriculture and papermaking is only a sideline. They make paper and sell it in the city.

Raw Materials:

The raw materials of traditional handmade paper, Lokta, belongs to the Daphne species and the Thymeleacea family. The inner bark is used to make paper. In Nepal, many kinds of Daphne are available such as Daphne Bholua, Daphne Papyracea, Daphne Retusa, Daphne Sureil, Daphne Involucrate and Daphne Cannabis. Among these species, Daphne Papyracea and Daphne Cannabis are most commonly used to make handmade paper. The variants of the Daphne (Lokta) are known by different names according to the localities in which they are grown.

Usually the height of the plant is 4ft to 8 ft. Scented white or purple flowers appear in the months of March and April before the leaves come out. In its third or fourth year of growth, the bark can be used for papermaking. The fibers of Lokta are comparatively long (7 mms to 11 mms), so that paper made of this plant fiber is much stronger than paper made of other fibers.

Lokta cutters harvest Lokta in the months of January, February and March depending on the locality and after the plants have shed their leaves.

Papermaking is actually a very simple process, though many steps are required to break down the fiber of the plant into the clean pulp. People cut down the plant and strip the bark from the fallen branches. They clean the bark and strip off the outer black layer. Then the clean bark is dried in the sun for 2 to 3 days, and stored until the day when papermaking begins.

Preparation:

Before papermaking starts, the required quantity of Lokta bark is soaked in water for 2 to 4 hours and even up to 24 hours, depending upon the stiffness of the bark. Before boiling the bark, an alkaline solution must be made for digesting the raw materials.

First, wood ashes are collected and put into a conical bamboo basked called a "Doko". A vessel is placed below the Doko and water is poured over the wood ash. The water seeps through the layers of and collect in the vessel, producing the alkaline solution.

After preparation of the alkaline solution, a large copper vessel called a "Khadkulo", or a vessel made of zinc, is filled about 3/4 of the way with water and heated. Wood is vital to the papermaking process, both as fuel and to make wood ash lye. Using chemical lye significantly minimizes the need for wood and thus aids in conservation of the limited forest resources.

The soaked bark is put into the vessel, piece by piece, and the alkali is added. The bark is then boiled for 4 to 5 hours until it becomes quite soft. It is left for a few hours to steam thoroughly, and then the soft bark is taken out and spread over a mat. After the Lokta bark is boiled, the lye and natural oil should be washed away, so bark is cleaned with water in a stream. Small impurities are removed from the softened Lokta bark. Next the bark is beaten with wooden hammers called "Mugro" on a flat stone until it is converted into a pulpy state. This process is known as the most important stage because the final quality of paper depends on it.

Sheet Making Process:

The quality of the handmade paper not only depends on the raw materials, but also on the different processes the papermaker performs. The hand beaten Lokta (pulpy stage) is placed in a vessel and the required amount of water is added. This mixture is vigorously agitated, using a stirrer called a "Madani", made of bamboo split into three sections.

The wooden frames made of light, strong wood with cotton cloth stretched over them must be checked. These frames are rectangular in shape. If the two diagonals of the frame are not equal, the paper will be skewed.

Then, a pit has to be dug near a stream or other source of water in which the wooden frame can easily be floated. The depth of this vat is about 1.5 to 2 ft. A frame is placed on the surface of the vat containing water and the required quantity of pulp poured over it. Paper quality and thickness are controlled by varying the portion of pulp to water. The pulp and water are mixed uniformly by hand, and the frame is moved with a swinging motion until the fiber spreads uniformly over the cloth. Once the fibers have been spread evenly, the frame is lifted from the water and the water is allowed to drain away. Creating an even sheet of paper requires skill. It takes a delicate touch gained only from experience.

The frame with its wet layer of pulp is placed in the sun to dry. The paper pouring process is repeated until the pulp is used up.

It takes one or two hours for the wet paper to dry on the frame depending on paper thickness and the amount of sunlight.  When the paper is perfectly dry, it is slowly removed from the frame using a wooden spatula, or fingers. Then the paper is folded into bundles. A 20-sheet bundle is called one "Dhep", and a 200-sheet bundle is called one "Kori".

Uses of Handmade Paper in Nepal:

Lokta paper has various uses; for many centuries, it had been used for legal documents. In olden times, people used it as an antiseptic. When they had a wound, they adhered a piece of Lokta paper on the wound to stop the bleeding. Even now, some men use Lokta paper when they cut themselves shaving.

Lokta paper has excellent archival properties. It has great folding endurance and is never attacked by silver fishes, nor does it absorb the ink. If black ink is used, it will never fade.

Note: Deepak Shreshta wrote this article for Victoria Paper in January 1992.  He is a master papermaker, preferring the traditional method and the use of earth dyes. His papers have a very rugged finish and are extremely beautiful. At that time, he began making paper cloth made of cut paper threads. The cloth was only available in Japan as a result of his exhibiting there more than three times in  Tokyo.  We are very grateful for his contribution to the industry.


 

Email: aimeekligman@victoriapaper.com

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